First a few goals I wanted to achieve with this project:
Quick summary of build:
Originally, I considered a Ultimaker style gantry but got inspired by prot0typ1cal dual corexy project Hlidskjalf and decided to go for that kind of kinematics.
This project is my first 3d-printer build so the design probably has quite a few flaws I’m sure you guys will point out ;)
The end goal is not a finished printer that can be mass produced but a one of printer I can continue to improve and try new ideas on.
- Large print volume for printing big objects.
- Print PLA, ABS, TPU and other materials.
- A minimum of two colours/materials in one print.
- Layer height: 0.20+ (0.1 should not be a problem but takes too long to print)
- Print speeds: 60-100mm/s with decent quality
- Travel speed: 250-300mm/s
Quick summary of build:
- Dual extruder CoreXYU IDEX (two carriages share same gantry).
- Outer dimensions without top: 750x750x1200mm
- Build area: 500x500x750mm
- 8mm milled aluminium heated (1400W) bed.
- 40x40 aluminium profiles for sturdy frame.
- 20mm steel linear rods with igus iglide sleeve bearing, 12mm aluminium for gantry, cheap and readily available.
- Heated enclosure (up to 70°C), planning to use PC sheets. Electronics and steppers are located at bottom of printer to keep out of enclosure.
- Three-point auto levelling bed that can tilt at end of print for easy access to bed.
- Air pump part cooling.
- E3D v6 hotends (might consider water cooled hotends later).
- 24V PSU.
- Duet Wifi + duex 5 as controller.
- Remote direct drives for lightweight carriages (Zesty nifty).
- 4 * Neam 17 0.9deg 2A 46Ncm 17HM19-2004S steppers for corexyu.
- 3 * Nema 17 1.8deg 2A 59Ncm 17HS19-2004S1 steppers for bed.
- 2 * Nema 17 1.8deg 2A 59Ncm 17HS19-2004S1 steppers for extruders.
- Quite a lot of printed parts as I do not have access to an aluminium cnc mill (yes, I know printed parts is not ideal for print quality but lightweight carriages might mitigate this problem somewhat).
Originally, I considered a Ultimaker style gantry but got inspired by prot0typ1cal dual corexy project Hlidskjalf and decided to go for that kind of kinematics.
This project is my first 3d-printer build so the design probably has quite a few flaws I’m sure you guys will point out ;)
The end goal is not a finished printer that can be mass produced but a one of printer I can continue to improve and try new ideas on.